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Pressure Vessel Minimum Thickness Calculator
ASME BPVC Section VIII, Division 1 • API • ASTM reference framework
Project information
Design conditions
Material & joint
Head configuration
Calculation report
V-101
Production separator
Required shell thickness
0.306 in
Required head thickness
0.305 in
Net shell thickness
0.181 in
UG-99 test basis
195.0 psi
Governing shell case: Circumferential stress. Corrosion allowance of 0.125 in included.
Detailed results
UG-27 circumferential basis: 0.181 in
UG-27 longitudinal basis: 0.090 in
UG-32 formed head basis: 0.180 in
UG-16 minimum applied: 0.063 in
Standards basis
ASME BPVC VIII-1 UG-27Cylindrical shell internal-pressure thickness
ASME BPVC VIII-1 UG-32Formed head internal-pressure thickness
ASME BPVC VIII-1 UG-16Minimum thickness requirements
ASME BPVC VIII-1 UW-12Welded-joint efficiency
ASME BPVC II-DAllowable stress values (user verified)
ASME BPVC VIII-1 UG-99Hydrostatic test basis
ASME B16.5 / B16.47Flange compatibility reference
API 510 / API 572In-service inspection and vessel practices
API 579-1 / ASME FFS-1Fitness-for-service reference
ASTM A516 / ASME SA-516Carbon-steel pressure-vessel plate reference
ASTM A240 / ASME SA-240Stainless-steel plate reference
AI Engineering Advisor
Advisory layer over the verified ASME calculations — confirm against the governing code edition.
The AI advisor interprets the verified results, suggests optimizations, and flags additional code analyses — while the deterministic ASME formulas remain the source of truth.